Maintenance / Continuing Airworthiness / CAMOs

Part M, Part 145

When a Crew Intentionally Left Their Aircraft Running Knowing it Would Damage Itself…

Accidents & Incidents, Crises / Emergency Response / SAR, Helicopters, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Military / Defence, Safety Culture, Safety Management

An unusual event, rapid innovation & collaboration and a good example why culpability decision aids can be a distraction.

When a Crew Intentionally Left Their Aircraft Running Knowing it Would Damage Itself… Read Post »

B214ST Tail Rotor Drive Shaft Coupling Misassembly

Accidents & Incidents, Helicopters, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Offshore, Oil & Gas / IOGP / Energy, Safety Management, Special Mission Aircraft, Survivability / Ditching

A maintenance error resulted in a loss of TR drive on a firefighting B214ST. We look at three airworthiness related incidents with the same airframe in UKCS offshore operations.

B214ST Tail Rotor Drive Shaft Coupling Misassembly Read Post »

T-Bolt Trouble: Unrecorded Maintenance on US HEMS BK117C2/H145 and Loss of TR Pitch Control

Accidents & Incidents, Helicopters, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Safety Management, Special Mission Aircraft

Components disconnected without paperwork being raised, temporarily refitted finger tight and the absence of lockwire being missed….and not for the first time.

T-Bolt Trouble: Unrecorded Maintenance on US HEMS BK117C2/H145 and Loss of TR Pitch Control Read Post »

Engine & Emergency Flotation Failures – Greenland B206L4 Ditching

Accidents & Incidents, Crises / Emergency Response / SAR, Design & Certification, Helicopters, Maintenance / Continuing Airworthiness / CAMOs, Offshore, Safety Management, Survivability / Ditching

A tiny loose turbine bearing tang triggers an autorotation but frozen water in a hose caused the EFS to malfunction. SB/ICA changes for engine and EFS.

Engine & Emergency Flotation Failures – Greenland B206L4 Ditching Read Post »

DA62 Forced Landing After Double Engine Shutdown Due to Multiple Electrical Issues

Accidents & Incidents, Design & Certification, Fixed Wing, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Safety Management

NTSB were unable to identify the cause of the initiating electrical failure but did identify two battery issues, one connected to a maintenance error & inadequate functional test requirement.

DA62 Forced Landing After Double Engine Shutdown Due to Multiple Electrical Issues Read Post »

Deadly Delay: Catastrophic USAF CV-22B Osprey Gear Box Failure

Accidents & Incidents, Design & Certification, Fixed Wing, Helicopters, Human Factors / Performance, HUMS / VHM / UMS / IVHM, Maintenance / Continuing Airworthiness / CAMOs, Military / Defence, Safety Culture, Safety Management, Special Mission Aircraft

We review the USAF AIB report, looking at the catastrophic gear box failure and decision making seemingly influence by low risk awareness and commitment to completing the flight.

Deadly Delay: Catastrophic USAF CV-22B Osprey Gear Box Failure Read Post »

Undetected Cross Connection Maintenance Error Resulted in a DA42 Hard Landing During a Maintenance Check Flight

Accidents & Incidents, Business Aviation, Design & Certification, Fixed Wing, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Safety Management

Wear is found during a check that results in a rare flying control maintenance task, poorly described in the AMM. Its unrecorded and delegated to an apprentice with insufficient supervision. We examine the maintenance human factors involved.

Undetected Cross Connection Maintenance Error Resulted in a DA42 Hard Landing During a Maintenance Check Flight Read Post »

Multi-Tasking Managers & Deficient Operational Control: Low Viz AS350B3 Take-Off Accident

Accidents & Incidents, Helicopters, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Regulation, Safety Culture, Safety Management, Survivability / Ditching

Two people died after a loss of visual references shortly after take-off in the transition from vertical to horizontal flight. NSIA point to organisational and systemic factors.

Multi-Tasking Managers & Deficient Operational Control: Low Viz AS350B3 Take-Off Accident Read Post »

In-Flight Break-up of King Air C90 After Wing Spar Repaired Against Manufacturer’s Advice

Accidents & Incidents, Design & Certification, Fixed Wing, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Regulation, Safety Management, Special Mission Aircraft

The wing spar failed from fatigue cracking elsewhere in the wing that was missed during the same inspection.

In-Flight Break-up of King Air C90 After Wing Spar Repaired Against Manufacturer’s Advice Read Post »

The Loss of RAF F-35B ZM152: An Organisational Accident

Accidents & Incidents, Crises / Emergency Response / SAR, Design & Certification, Fixed Wing, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Military / Defence, Regulation, Safety Culture, Safety Management, Survivability / Ditching

An £81 mn fighter is downed by FOD, one of its own intake blanks.
This case study illustrates James Reason’s concept of Organisational Accidents and how just asking “who left the intake blank ?” misses the real reasons behind this accident.

The Loss of RAF F-35B ZM152: An Organisational Accident Read Post »

EC135 Air Ambulance CFIT when Pilot Distracted Correcting Tech Log Errors

Accidents & Incidents, Helicopters, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Safety Culture, Safety Management, Special Mission Aircraft, Survivability / Ditching

The single pilot was head down as the sun set correcting tech log entries. The helicopter struck trees on a mountain top then force landed in woodland.

EC135 Air Ambulance CFIT when Pilot Distracted Correcting Tech Log Errors Read Post »

Dornier 328-100 Crossed Apron During Runway Excursion

Accidents & Incidents, Fixed Wing, Human Factors / Performance, Maintenance / Continuing Airworthiness / CAMOs, Oil & Gas / IOGP / Energy, Safety Management

Fortuitously no aircraft were struck as this Do328 TP left the runway, crossed the airport apron and stopped 3 m from the boundary fence by a hangar. The AIB report identifies a PCU failure but focuses on the crew response rather than the PCU defect.

Dornier 328-100 Crossed Apron During Runway Excursion Read Post »

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